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How The FLIFT Truck Revolutionizes Material Handling With Carton Clamps
Date: 2025-04-07 View:
Businesses are always looking for innovative solutions in today's fast-paced logistics and warehouse world to increase efficiency, lower costs and protect goods during material handling.
The FLIFT counterweight electric reach truck with Carton Clamp Attachment is a revolutionary piece of equipment for handling products that are not palletized, boxes, or fragile.
More and more industries, from consumer electronics to appliances for the home, are adopting carton clamp forklifts to eliminate pallets.
What Is an Electric Reach Truck with a Carton Clamp?
An electric reach truck is a type of narrow-aisle forklift designed to extend its forks forward to "reach" into racking, making it perfect for high-density warehouses.
When this truck is equipped with a carton clamp attachment, it becomes capable of lifting and transporting boxed items without the need for pallets.
The carton clamp attachment uses two large flat arms (also known as splints or pads) to apply pressure and grip the load securely from both sides.
The absence of forks helps reduce the risk of damage and increases efficiency when dealing with boxed loads.
FLIFT's Customized Carton Clamp Reach Truck: Key Specifications
FLIFT's counterweight electric reach truck is thoughtfully engineered for precision, power, and flexibility:
Clamp Payload Capacity: 300kg, Lifting Height: 1600mm
Clamp Arm Opening Range: 800mm–1900mm
Clamp Splint Size: 2000mm (length) x 700mm (height)
Clamp Rotation Angle: 360°,Battery Capacity: 24V / 210AH
Controller: CURTIS (USA brand), Drive: Electronic steering system
Safety Features: Password lock, magnetic card key, pedal protection arm device,
These features are designed with user safety, ease of operation, and energy efficiency in mind.
Why Choose a Carton Clamp Forklift?
Eliminates the Need for Pallets
Pallet-free handling significantly reduces the cost and hassle of maintaining wooden or plastic pallets.
It also frees up warehouse space.
Prevents Product Damage
With a properly calibrated clamp pressure, the attachment can securely grip items without puncturing or compressing the boxes,
making it ideal for fragile goods like TVs, washing machines, and air conditioners.
Speeds Up Workflow
Carton clamps allow operators to pick up and place items faster than with traditional forks, especially in high-throughput operations.
Improves Warehouse Safety
Less manual handling and fewer loose pallets reduce workplace hazards.
Environmentally Friendly
Use the electric reach truck to equip with the carton clamp attachment, unlike the traditional diesel forklift or gasoline forklift series,
without the exhaust gas emission.
Can a Carton Clamp Be Added to Any Electric Reach Truck?
Yes, technically. But it's important to have the right hydraulic capabilities.
FLIFT is a perfect fit for carton clamps because of its counterweight design, strong power system and robust power system.
Consult the forklift manufacturer before retrofitting a different forklift brand to ensure that you know about its load handling capacity,
attachment weight limitations, and system pressure support.
Common Use Cases for Carton Clamp Electric Reach Trucks
Appliance Warehousing: Perfect for storing and moving large boxes containing refrigerators, ovens, washing machines, etc.
Electronics Distribution: Helps handle sensitive boxed items such as televisions, computer monitors, and printers.
E-commerce Fulfillment Centers: Speeds up the processing of bulk packaged consumer goods.
Retail Distribution: Great for back-end logistics in supermarkets and department stores that receive pre-boxed goods.
Packaging Factories: Moves stacks of boxes without damaging them, even during rotation or tight turns.
What Makes FLIFT's Carton Clamp Solution Unique?
360°Rotation: Allows flexible turning and placement of loads, improving efficiency in tight spaces.
CURTIS Controller: Ensures precise, reliable control.
Card + Password Access: Adds a modern layer of safety.
Pedal Protection Arm: Enhances operator safety, reducing fatigue and injury risk.
Tailored Clamp Sizing: FLIFT provides custom clamp sizes for different carton dimensions.
The price can vary widely depending on:
Clamp size and pressure requirements, Truck lifting height and capacity Battery type and voltage
Custom features like rotation, access control, and display screens
In general, a FLIFT electric reach truck with a carton clamp attachment falls in the mid-to-premium range but offers excellent ROI due to time savings,
product safety, and pallet reduction.
For a tailored quotation, contact FLIFT directly or request a dealer consultation.
Carton Clamp Forklift: Is It Suitable for Fragile Loads?
Yes—in fact, it was made for them.
Modern carton clamps like FLIFT's use smart pressure regulation to apply just enough force to grip the box without deforming or damaging it.
The wide, padded arms evenly distribute pressure.
Some carton clamp systems even come with pressure sensors and feedback loops to maintain consistent grip based on load weight and size.
Importing FLIFT Carton Clamp Forklifts from China
FLIFT offers full-service export support:
CE-certified machines for Europe,
Overseas dealership coordination,
Importing direct from the manufacturer means competitive pricing, responsive support,
and flexible custom options. Lead times typically range from 4–6 weeks, depending on order size and configuration.
How to Choose the Right Carton Clamp Attachment?
Here are key factors to consider:
Load Weight: Heavier loads require reinforced arms.
Clamp Range: Choose an opening width that suits your box sizes.
Rotation Feature: Needed for applications where placement flexibility matters.
Hydraulic Requirements: Ensure your truck can supply the needed pressure.
Safety and Control: Look for locking mechanisms, digital controls, and operator alerts.
Customer Testimonial: Warehouse Manager, Vietnam
"We were using standard pallet jacks and it caused frequent damage to our TV packaging.
Since switching to FLIFT's electric reach truck with the carton clamp, not only have damages dropped by 90%,
but our daily throughput has increased by 25%. Highly recommended for appliance distributors."
Frequently Asked Questions about the carton clamp attachment.
Can this truck operate in narrow aisles?
Yes. FLIFT's compact counterweight design allows it to maneuver efficiently even in space-constrained racking systems.
Our electric reach truck is designed with a smaller turning radius.
Does the clamp attachment reduce the truck's lifting capacity?
Slightly, yes. The attachment adds weight and shifts the center of gravity.
However, FLIFT's configuration is designed to handle this adjustment efficiently.
How long does the battery last?
On average, the 24V/210AH battery lasts for a full work shift, can continuously working 5-6 hours,
If u want the more longer working time, we support the optional bigger battery capacity.
For example the 24v/240ah or 300ah. Can reach 6-8 hours, With recharge cycles depending on workload intensity.
How long does it take for this reach truck to be fully charged?
As usually only need 4-5 hours. If choose the iron lithium battery , dramatically reduce the charging time, around 3 hours.
Is it difficult to train drivers for clamp use?
Not at all. FLIFT's user interface is intuitive, and most operators can learn the basics in under a day.
The FLIFT counterweighted electric reach truck with carton attachment is a great solution for handling non-palletized boxed products.
Its advanced safety features, robust construction, and smart clamping technology deliver unmatched performance across warehouse operations.
FLIFT is not just a supplier of equipment, but also a partner in your logistics ecosystem.
You're supported at every stage, from the initial consultation to the after-sales services.
Contact FLIFT if you're ready to reduce pallet dependency, speed up your warehouse workflows, and eliminate product damage.
"Revolutionize Your Warehouse: FLIFT's 360° Clamp Truck Takes Efficiency Higher!"